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 Turnkey Vision

Inspection Systems

for Manufacturing & Logistics

Built-In Quality. Increased Productivity. Scalable Impact.

Jidoka’s deep learning-based computer vision system runs on the edge, delivering real-time defect detection, process compliance with 99.9% accuracy at industrial speed and scale.

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Trusted by leading manufacturers and supply chain companies worldwide

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM

Challenges Vision Systems Are Solving on Manufacturing Floors

While Industry 4.0 promises automation and intelligence, production lines still struggle with inefficient inspection, inconsistent quality, and manual bottlenecks. Here's what we hear every day:

“Why is my current image-based inspection inconsistent across product variants?”

“How do I reduce inspection bottlenecks without adding manpower?”

 “How do I make warehouse inspections faster and traceable?”

"Why is my inventory record accuracy only 75%?"

“How do I maintain consistent quality across multiple SKUs and shifts?”

"Why do production lines still stop for manual checks?"

"How do I reduce false rejections from my current inspection system?"

“How do I integrate a vision inspection system without disrupting production flow?”

“What’s the best way to scale defect detection across multiple lines and locations?”

“Why does packaging inspection still miss defects during high-speed runs?”

Our Solution

Catch Every Defect. Prevent Process Errors. With Actionable AI Vision Systems.

JIDOKA integrates AI-powered visual inspection systems with purpose-built platforms to detect defects, prevent process errors, and improve line performance in real-time, delivering measurable gains in quality control, workflow optimization, and manufacturing efficiency.

Cognitive Product Inspection
KOMPASS™

Catch What Human Eyes & Traditional Vision Systems Miss

Manual inspection slows production and lets defects slip through. KOMPASS, a deep learning-based vision inspection system, inspects, decides, and acts in real-time — delivering 99.9% accurate, in-line to end-of-line visual quality control at 12,000 parts per minute.

Defect Detection
Detect micro-defects instantly with automated visual inspection and real-time decisioning, reducing recalls and rework.
Counting, Sorting & Classification
Enable warehouse vision systems to accurately count, sort, and classify components with AI vision inspection, no bottlenecks, no human error.
Label & Text Verification
Guarantee compliance and traceability with AI-driven label reading, barcode validation, and packaging inspection.
Multi-component Assembly
Inline & end-of-line vision inspection ensures accuracy in assembled products
Turnkey Hardware
Modular Vision Hardware Suite

Purpose-Built Inspection Systems to Help you Scale Faster

Paired with Kompass, our hardware seamlessly integrates with your production line for more accurate product inspections, delivering ROI in 8-12 months with minimal disruption.

HURON
360° multi-camera inspection for complex 3D components at
250 parts/minute
TIGRIS
Twin conveyor system with part-flipping for dual-sided inspection
at 120 parts/minute
MIYAKE
Cost-effective manual loading station with multi-camera setup
for selective checks
FUJIN
Two-axis inspection table for detecting minute defects as small as 0.1mm
Intelligent Process Optimization
NAGARE™

 Prevent Errors with Real-Time Production and Process Optimization

Instead of identifying mistakes after production, NAGARE brings intelligence to every operational step, guiding operators with real-time digital verification. The result: 35% less rework, 25% higher productivity, and continuous process improvement without disrupting your line.

Assembly Operations
Digitally guide each step with error -proofing and lean manufacturing techniques
Kitting
Ensure complete kits with component-level verification and workflow optimization.
Inventory Record Accuracy
Replace manual counts with automated process control and warehouse vision systems for improved accuracy.
Training & Skill Assessment
Digitize on-the-job training to standardize operations, reduce variance across shifts, and support Kaizen in production environments.

Tailored Vision Inspection & Process Optimisation for Every Industry

Jidoka combines vision inspection systems for manufacturing with intelligent process optimization to boost accuracy, speed, and productivity. From real-time defect detection to logistics inspection automation, our solutions adapt to industry-specific needs.

Achieve 99.5% accuracy in OEM & component inspection and assembly verification with Jidoka’s vision inspection system for manufacturing. Kompass detects surface defects, missing parts, and label errors with real-time defect detection, while Nagare ensures precise assembly with automated process control. Improve throughput, reduce recalls, and maintain compliance in high-speed automotive manufacturing lines.

Ensure consistent product quality with AI vision inspection for packaging, labeling, and sealing in FMCG production. Kompass delivers image-based quality inspection at high speeds, while Nagare supports workflow optimization in packing and kitting. Prevent mislabeling, reduce waste, and maintain brand reputation in fast-moving consumer goods manufacturing.

Boost operational accuracy with vision inspection systems for logistics. Kompass automates logistics inspection for labeling, barcodes, and product verification, while Nagare improves inventory record accuracy with automated counting. Reduce errors in picking, packing, and shipping, ensuring smooth, cost-effective warehouse operations.

Guarantee compliance with quality control using vision systems in pharmaceutical packaging and assembly. Kompass ensures label and text verification for regulatory standards, while Nagare enables process optimisation for kit assembly. Minimize product recalls, prevent counterfeiting, and maintain strict production integrity in pharmaceutical manufacturing.

Achieve defect-free electronics production with machine vision systems that detect soldering issues, missing components, and assembly errors. Kompass offers inline vision inspection for precision, while Nagare streamlines assembly workflows. Improve product reliability, reduce warranty claims, and maintain quality in fast-paced electronics manufacturing.

Strengthen quality assurance with smart camera inspection for diverse manufacturing processes. Kompass enables real-time defect detection across assembly lines, while Nagare supports continuous process improvement. Minimize downtime, improve output quality, and reduce production waste across varied industrial applications.

Our Industry Impact

48+

Trusted Customers Worldwide

6

Served Industry Verticals

100+

Successful Implementations

300Mn+

Product Inspections Every Day

WHY INDUSTRY LEADERS CHOOSE JIDOKA ?

5 Reasons to Choose JIDOKA Over Other Vision Inspection Systems

Turnkey AI from a Single Vendor

Hardware-agnostic AI and Modular platforms - no hardware replacements needed.

Pre-Trained, Domain-Optimized AI Models

Industry-specific intelligence for instant high-accuracy

Pre-Configured Pipelines

Deploy faster with minimal disruption

Autonomous AI  & Instant Correction

Detects, decides, and takes action - without human intervention

Fully Configurable

Balance quality and speed to match production goals

Frequently Asked Questions

What is a vision inspection system for manufacturing, and how does it improve quality control?

AI-powered machine vision systems integrate deep learning models with your existing high-resolution cameras, PLCs, and robotics to deliver real-time, high-accuracy defect detection. 
Whether it's surface flaws, incorrect assembly, or packaging errors, JIDOKA enables 24/7 automated quality control that reduces rework, recalls, and human error — all without replacing your current hardware.

How is a vision inspection system for logistics used in warehouses and distribution centers?

JIDOKA brings AI-driven accuracy to logistics operations by verifying barcodes, checking labels, and inspecting kit/packaging integrity at speed. Our Visual Inspection systems ensure clean dispatches, reduce manual errors, and improve inventory record accuracy across warehouses and distribution centres.

Why choose automated visual inspection over manual methods or traditional visual inspection?

Manual Inspection is slow, inconsistent, and prone to fatigue-based errors. Automated visual inspection systems offer 24/7 accuracy, higher throughput, and objective defect detection that never tires. 
Unlike traditional rule-based systems, Jidoka’s KOMPASS AI adapts to product changes, delivers traceable insights, and supports continuous quality improvement- all while reducing cost and risk.

Can a vision inspection system handle multiple product variants or packaging lines?

Yes. Modern AI Vision Inspection systems, such as Jidoka’s KOMPASS, are built for flexibility- they adapt to new SKUs, product variants, packaging formats, and assembly types with minimal reconfiguration. Using just a few good samples, the system learns without manual programming, enabling fast changes and accurate inspection across high-mix production or packaging lines.

How do vision systems integrate into production lines without causing bottlenecks?

Visual Inspection systems are edge-deployed for real-time, in-line and end-of-line inspection without delays. Our pre-configured pipelines and domain-optimized AI plug into your existing setup, including MES/ERP systems, ensuring quality control with zero disruption.

What measurable ROI and operational benefits do vision inspection systems offer?

Vision inspection systems drive rapid ROI by reducing rework, scrap, and recall costs - with most deployments paying back within 8-12 months. Customers see up to 30% faster inspection speeds, consistent quality across shifts, and fewer false rejections. With KOMPASS delivering real-time analytics and traceability, you gain operational efficiency, regulatory readiness, and improved brand confidence.

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Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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